Using a Cargo Box on Top of a Vehicle Can Reduce Fuel Economy by 25%
June 12, 2017
While traveling for vacation, adding a cargo box on top of a vehicle can decrease fuel economy significantly compared to using a rear cargo tray. Testing was performed on two vehicles – a 2009 Toyota Corolla and a 2009 Ford Explorer with no cargo, with 100 lbs. of cargo in a cargo box on top, and with 100 lbs. of cargo on a tray at the rear of the vehicle. At 65 miles per hour (mph), the cargo box on top of the Toyota Corolla resulted in a decrease in fuel economy of 25%, but the cargo tray produced only a 1% decrease. The Ford Explorer’s fuel economy at 65 mph decreased by 10% with the cargo box on top, but by only 1% when using the cargo tray. The fuel economy decrease varies with the speed of the vehicle.
Fuel Economy Impact of Roof Cargo Box vs. Rear Cargo Tray by Speed

Toyota Corolla with Cargo Box on Top (left) and Cargo Tray on Rear (right)

Fuel Economy by Speed for a Toyota Corolla and Ford Explorer with and without Cargo Storage

Source
Thomas, J., Huff, S., and West, B., "Fuel Economy and Emissions Effects of Low Tire Pressure, Open Windows, Roof Top and Hitch-Mounted Cargo, and Trailer," SAE International Journal of Passenger Cars Mech. Syst. 7(2):2014, doi:10.4271/2014-01-1614.