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Oak Ridge National Laboratory

Use of Lightweight Materials Has Increased in the Last 20 Years

June 5, 2017

As automakers strive to improve fuel economy, they have turned increasingly to lightweight materials to reduce overall vehicle weight. For example, most light vehicle engine blocks are now made of aluminum rather than cast iron, and in many cases, aluminum wheels have replaced heavier steel wheels as standard equipment. Use of regular steel has declined by over 250 lb per vehicle from 1995 to 2014 while the use of high- and medium-strength steels has increased by 325 lb per vehicle. The increased use of high- and medium-strength steel is significant because it allows manufacturers to improve the structural integrity of vehicles while keeping the overall vehicle weight to a minimum. The use of plastics and composites has also increased by almost 40% and lightweight magnesium castings have seen greater use in dashboards and other interior applications such as seat components, replacing the heavier steel components that were previously used.

Lightweight Material Use in New Light Vehicles, 1995–2015

Lightweight Material Use in New Light Vehicles, 1995–2015

Source

Oak Ridge National Laboratory, 2016 Vehicle Technologies Market Report, May 2017.